Investigation Report
Universal Form Clamp Co. Explosion and Fire — Universal Form Clamp Case Study
Universal Form Clamp Co. Explosion and Fire — Universal Form Clamp Case Study
- CSB
- Investigation Report
- ExplosionFireMechanical failureProcess safetyRegulation and legislation
- Inspection and maintenance
- Valve
- Emergency responsePreventive maintenanceRisk assessmentVentilation
- Downstream and process industries
- Onshore facility
Summary
This case study examines a fatal vapour-cloud ignition during flammable-liquid mixing and heating at Universal Form Clamp in Bellwood, Illinois. It analyses temperature-controller defects, inadequate ventilation, process design and code review, and absent emergency arrangements. Lessons and recommendations address engineering safeguards, mechanical integrity and evacuation planning and drills.
Classifications: Explosion; explosive atmospheres.
Classifications: Fire; fire safety.
Classifications: Mechanical failure; equipment failure.
Classifications: Process safety; major accident hazards.
Classifications: Regulation and legislation; safety legislation; regulatory requirements.
Classifications: Inspection and maintenance; asset inspection; equipment maintenance.
Classifications: Valve; valves.
Classifications: Emergency response; emergency preparedness.
Classifications: Preventive maintenance; preventative maintenance; planned maintenance.
Classifications: Risk assessment; hazard assessment.
Classifications: Ventilation; forced ventilation.
Classifications: Downstream and process industries; refining; petrochemicals.
Classifications: Onshore facility; onshore plant.