Safety Alert

Investigation of Subsea Leak Identifies the Use of Materials Susceptible to Hydrogen Embrittlement (update)

BSEEBureau of Safety and Environmental EnforcementBSEE Safety Alert 458

Investigation of Subsea Leak Identifies the Use of Materials Susceptible to Hydrogen Embrittlement (update)

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Summary

A subsea jumper leak released approximately 479 barrels of oil into the Gulf of Mexico. Investigation attributed fractured Inconel 718 flange studs to hydrogen embrittlement and identified procurement, quality assurance and change-management gaps. The alert recommends operators consider metallurgical evaluation, fastener torque documentation and improved subsea leak alarm monitoring.

Topics

About This Record
Publisher
Bureau of Safety and Environmental Enforcement
Type
Safety Alert
Reference
BSEE Safety Alert 458
Date
7 March 2023
Topic
Hydrocarbon Release, Mechanical Failure, Structural and Asset Integrity
Activity
Inspection and Maintenance
Equipment
Process Pipework and Pipelines
Control
Alarm Management, Management of Change
Sector
Upstream Oil and Gas
Setting
Subsea
Link
Checked , working
Record
bsee-safety-alert-458 · added 2 September 2026

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